Project Hammer

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islandbass
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Project Hammer

Post by islandbass » Mon Jun 20, 2011 7:11 am

Project Hammer – 06-14-11

I decided to take a short break from making another wooden lure and started on a minor project for my kids. They both thought that Thor’s Hammer was a pretty cool weapon so I took a block of wood 7” in length and possessing a height and width of 3.5” and got started.


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Unfortunately for me, I don’t have a table saw or else this would have been a breeze. I definitely have a lot of shaping to do.

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My son opted to go with hammer that should look how Marvel Comics draws it while my daughter wants to make hers octagonal as is lightly traced on the block in the first picture (much easier to cut).

Incidentally, I’m going to give that crankbait an Iron Man color scheme.

Project Hammer Update 06-19-11

My son’s hammer is nearly done. I wish I had the right tools so that the work to make it would have been easier. The handle has been added. I will also need to add a circular cap on top and a hole for the leash before the final preparations can start.

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A little closer view.


However, my daughter’s take on Thor’s hammer, is one that is octagonal in shape.

I figured that a regular octagon (one in which all sides are equal in length) would be the best shape to use. Unfortunately, I knew I wasn’t going to be able to “eyeball” this without a lot of trial and error so I decided to really think how this could be done.

I was hoping that little bit of geometry, trigonometry, and algebra should be enough to figure this out and I was hoping to remember enough of these subjects from elementary school to proceed. I started with the square face of the end of the block and worked from there. After I finished it, I thought that this would be an excellent opportunity to show my daughter (who is at that stage of where she is wondering why she needs to know math because it’s “useless”) how math can be useful, so I wrote it up as shown below for her benefit.

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Although I felt fairly comfortable with my calculations, I had a little doubt that I could be wrong. I found a page on the web on how to construct a regular octagon, and guess what? The guy did it the same way!!!! Yee hah! I guess I learned something when I was in school after all! The guy was kind enough to take it a step further to eliminate the square root of 2, but I didn’t care to do that.

I had a great time working through this neat little challenge and I must say that it really paid off. As you can see below, my calculations weren’t too shabby. I used a ruler to confirm that each was 1.5”.

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I bought a circular saw this weekend, which I wish I had when working on my son’s hammer. The circular saw made short work of cutting out the octagon and would have made making his a lot easier.

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So far, so good.

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Bodofish
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RE:Project Hammer

Post by Bodofish » Mon Jun 20, 2011 3:36 pm

Look 'in good!! Hehehe yeah, you might want to put 911 and the ER on speed dial. They look like wonderful toys that I'm sure the kids will put to good use. :)
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Matt
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RE:Project Hammer

Post by Matt » Mon Jun 20, 2011 6:00 pm

Haha I was thinking the same thing bodo. How old are your kids? I would be wrorried to give my kids something like that as a toy lol!
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RE:Project Hammer

Post by islandbass » Fri Jun 24, 2011 9:12 pm

Project Hammer Update 06-24-11

Just finished basic sanding and making a handle for my daughter’s octagonal hammer.

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I have reached a small snag in proceeding. I am somewhat torn between wanted to paint them with the traditional colors vs. the colors the want.

Son: Red for the head with a black colored handle…. Hmm….

Daughter: Metallic Purple (Say What!?) for the head, and undecided on the color handle.


Oh goodness gracious. What’s a dad to do? Lol

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RE:Project Hammer

Post by islandbass » Fri Jul 08, 2011 5:53 am

Project Hammer Update 07-07-11

I haven’t had any time to work on the project since the last posting until yesterday. It was time to work on the “end caps” that go on the top on the hammer.

The larger pieces were what I carved out first. While they fit, they were too “large” and as a result, didn’t like aesthetically pleasing.

It turns out that it would look good if the cap were about or just a little bigger than the diameter of the handle, which happens to be 7/8” with about a ¼” thickness. However, I wasn’t looking forward to working on that small a scale with the wood I had on hand.

Fortunately, something in the garage caught my eye. Home Depot saved the day! There it was, a paint stir stick from Home Depot. The stick seemed ideal to use. Creating a 1” x 1” square would be a piece of cake now.

So after using the same mathematical process I used earlier, it was a breeze to calculate the length of one side of the mini octagon end cap for my daughter’s hammer. If you’re curious, it’s slightly under 0.5”.

In the photo, the octagonal end cap is already glued to the hammer. The square in the middle with a circle drawn inside it will be the end cap for my son’s hammer.

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I am happy with the progress to date. Drilling a hole for the strap, painting, and adding a clear coat are the remaining things left on the to do list. I bet my kids will enjoy painting their hammers.

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RE:Project Hammer

Post by islandbass » Sun Jul 31, 2011 5:20 am

Project Hammer Update 07-29-11

Despite having the hammers for the kids primed and ready to paint, they claim to be “too busy” with summer vacation activities to start painting. As a result, I decided to go ahead and make a hammer for me.

I thought it would be neat for my hammer to be a combination of both of theirs. One side will be octagonal like my daughter’s hammer and the other side beveled like my son’s hammer. I also added a little twist to the beveled edge side by having that end rotated so that the rear diamond-shaped instead of being square.

Things were going great until I drilled the hole for the handle. I trusted the level on my drill and it was completely off. Okay, I won’t blame the equipment.

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As you can see in the first photo, the initial hole started out well. After boring through to the other side, it is clear that I got off track.

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I am perplexed as to why the level on the drill didn’t help. I figured that the easiest course of action would be to drill a new hole and fashion plugs to cover the initial mistake.

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The plug labeled T is for the top. All of the plugs were inserted into the holes with glue.

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The next step is to sand off the high points of the plugs to make them flush with the hammer.

At this time, I am trying to decide on a shape to make the cap. We already have in use a circle and an octagon. I seem to be leaning toward a cross or a kind of star.


Project Hammer Update 07-30-11


Finally!!!! One of my kids has decided to take some time off their important summer vacation to start painting their hammer. The honor fell to my son.

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Here he is, about to get started.

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Got the first red paint coat on. He is really excited now! I shot a little video of him wielding it and he was having a blast with it. I just hope he doesn’t ask me to build him an Iron Man suit of armor. I wouldn’t know where to begin! Lol.

I managed to get my hammer repaired and primed.

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I decided to go with a star, particularly a “ninja” type of star. Once again, I went to the Home Depot stir stick to make the ninja star or “shuriken” cap.

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View from the front.

I need to find the right gray/stone/silver color now for my hammer.

This project is really starting to get fun now that the cutting, shaping and priming are completed. I hope my daughter sees her brother’s progress as an incentive to start painting hers.
Last edited by islandbass on Sun Jul 31, 2011 3:22 pm, edited 1 time in total.

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RE:Project Hammer

Post by dave g » Sun Jul 31, 2011 5:53 am

nice...
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RE:Project Hammer

Post by rjn cajun » Sun Jul 31, 2011 2:15 pm

The boy looks very excited. That smile is priceless. Great job IB.

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RE:Project Hammer

Post by islandbass » Mon Aug 08, 2011 4:44 am

Project Hammer Update 08-01-11

My daughter finally starts painting her hammer.

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She definitely has the artist’s touch.

Project Hammer Update 08-05-11

The painting of the hammers is finished!!!!

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From left to right:

Metallic Blue Octagonal Hammer with an octagonal cap and a silver handle (daughter’s hammer).

Metallic Red Beveled (Semi-Traditional Thor) Hammer with a round cap and a Metallic Copper (to simulate a traditional dark wooden handle) finished with a black bottom. (son’s hammer)

Metallic Silver (darkened with a touch of black) with a ninja star cap and a Metallic Copper handle.

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Just having some fun!

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This will be the last update to this project, as there will not be a need to post pictures of the hammers with the final clear coat. Thanks for joining us on this journey. It has been a great ride. Go Thor!!!!

-ib

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Marc Martyn
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RE:Project Hammer

Post by Marc Martyn » Mon Aug 08, 2011 5:50 am

Nicely done.:) My only question is how did she paint that entire hammer head with only a teaspoon of paint in the paint tray?:scratch: [blink] LOL
Last edited by Marc Martyn on Mon Aug 08, 2011 5:54 am, edited 1 time in total.

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islandbass
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RE:Project Hammer

Post by islandbass » Mon Aug 08, 2011 7:27 pm

Marc Martyn wrote:Nicely done.:) My only question is how did she paint that entire hammer head with only a teaspoon of paint in the paint tray?:scratch: [blink] LOL
It was just the first coat. Surprisingly the metallic blue stuck onto the wood very well. She had enough left over from that little bit to paint a rock from the yard! :bigsmurf: She almost didn't need a second coat.
Last edited by islandbass on Mon Aug 08, 2011 7:28 pm, edited 1 time in total.

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Marc Martyn
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RE:Project Hammer

Post by Marc Martyn » Mon Aug 08, 2011 9:52 pm

Hire her to paint your house! She may be able to do it using a quart or two.:cheers:

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A9
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RE:Project Hammer

Post by A9 » Tue Aug 09, 2011 3:16 am

Those look like they could be good for administering a wood shampoo to a salmon or two......
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